Product Introduction

The CA Magnetic Drive Chemical Process Pump is a high-performance, seal-less centrifugal pump engineered for safe, leak-free transfer of corrosive, toxic, or hazardous chemicals in industrial applications. Utilizing magnetic drive technology, this pump eliminates traditional mechanical seals, packing, or gaskets, ensuring complete containment of pumped fluids and enhancing operator safety while reducing environmental risks.

Constructed with corrosion-resistant stainless steel (316L) and high-strength magnetic couplings, the CA Magnetic Pump is ideal for chemical processing, pharmaceutical production, food and beverage, semiconductor manufacturing, and laboratory applications. Its robust design allows continuous operation under demanding conditions while minimizing maintenance and operational downtime.

Unlike conventional pumps, the CA Magnetic Drive Pump transmits torque via a magnetic coupling, avoiding mechanical contact between the motor and impeller. This design ensures leak-free operation, vibration-free performance, and extended service life, even with aggressive or volatile chemicals.

With its modular design, high corrosion resistance, and versatility in handling low- to high-viscosity fluids, the CA pump is the preferred choice for industrial processes requiring chemical safety, product purity, and operational reliability.

Key Features

1. Seal-Less Magnetic Drive

• Eliminates mechanical seals and packing, preventing leaks.

• Ideal for handling hazardous, corrosive, or toxic fluids.

2. Corrosion-Resistant Materials

• Constructed from 316L stainless steel or optional Hastelloy C.

• Resists chemical attack from acids, alkalis, solvents, and aggressive industrial fluids.

3. Fluoropolymer or PTFE Linings

• Optional fluorine-lined wetted parts enhance chemical resistance.

• Compatible with pH 0–14 for handling strong acids and alkalis.

4. High Efficiency

• Optimized impeller and magnetic coupling reduce energy loss.

• Smooth, vibration-free operation ensures consistent performance.

5. Wide Temperature and Pressure Range

• Operates from -40°C to +150°C, with pressure ratings up to 10 bar for standard models.

• High-pressure variants available for specialized applications.

6. Modular and Compact Design

• Space-saving footprint for easy integration into existing pipelines or production lines.

• Modular components allow simple maintenance, inspection, and replacement.

7. Versatile Fluid Handling

• Handles viscous liquids, high-purity chemicals, acids, bases, solvents, and hazardous fluids.

• Suitable for continuous, intermittent, or metering applications.

8. FDA and GMP Compliance

• Optional food-grade and pharmaceutical variants meet strict hygiene and regulatory standards.

9. Low Maintenance and Long Life

• Magnetic drive eliminates seal replacement, reducing downtime.

• Durable construction ensures extended operational life in demanding chemical environments.

Technical Specifications (Product Parameters)

Applications of CA Magnetic Drive Chemical Process Pump

1. Chemical Industry

The CA pump is designed for chemical dosing, transfer, and circulation in environments handling strong acids, bases, solvents, and reactive chemicals. Its seal-less design prevents leakage, protecting operators and the environment.

2. Pharmaceutical Industry

Used in sterile fluid transfer and formulation, the CA Magnetic Pump ensures GMP-compliant, contamination-free operation. Suitable for high-purity liquids, sterile solutions, and continuous pharmaceutical production lines.

3. Food and Beverage Industry

Optional food-grade models can safely pump acids, alkalis, syrups, oils, and viscous liquids. Stainless steel and fluoropolymer construction ensures hygiene compliance and easy cleaning.

4. Semiconductor and Electronics

The CA pump transfers high-purity acids and solvents used in semiconductor manufacturing, ensuring no contamination of wafers or critical components.

5. Laboratory and Pilot Plant Applications

Ideal for small-scale chemical processes, laboratory experiments, and pilot production, offering precise, leak-free fluid handling.

6. Environmental and Wastewater Treatment

The pump handles hazardous wastewater, acidic or alkaline effluents, providing environmentally safe and leak-free operation.

7. Petrochemical Industry

Suitable for hydrocarbons, solvents, and fuel additives, resistant to aggressive hydrocarbons, ensuring reliable continuous operation.

8. Marine and Offshore

Handles corrosive brine, chemical additives, and acidic liquids safely, with construction materials resisting saltwater and harsh marine conditions.

9. Cosmetics Industry

Transfers gels, creams, and viscous cosmetic fluids without contamination or texture degradation.

Operating Instructions

Pre-Start Checks

• Confirm pump and motor alignment.

• Ensure the pump casing is filled with fluid to avoid dry running.

• Verify electrical connections and correct voltage.

• Inspect magnetic coupling and wetted parts for integrity.

Start-Up Procedure

1. Fill the pump casing completely with liquid.

2. Gradually start the motor to operational speed.

3. Observe for unusual vibration, noise, or heating.

4. Monitor flow rate and pressure to ensure proper operation.

Normal Operation

• Maintain fluid viscosity and temperature within recommended limits.

• Use VFDs for precise control of flow and pressure.

• Check magnetic coupling alignment and monitor pump performance periodically.

Shutdown Procedure

• Gradually reduce motor speed.

• Flush the pump with a compatible solvent if handling viscous or aggressive liquids.

• Inspect bearings, impeller, and magnetic coupling after shutdown.

Maintenance Guidelines

1. Visual Inspection

• Inspect pump casing, impeller, and magnetic coupling for wear, corrosion, or damage.

2. Bearing Check

• Replace bearings if unusual noise or vibration occurs.

3. Magnetic Coupling Maintenance

• Inspect magnets for cracks, misalignment, or corrosion.

• Ensure coupling gap meets manufacturer specifications.

4. Cleaning

• Flush pump with a compatible solvent or cleaning solution after handling viscous or aggressive chemicals.

5. Periodic Overhaul

• Recommended every 6–12 months depending on fluid type and operational frequency.

• Inspect impeller, magnetic coupling, bearings, and wetted parts for wear.

6. Lubrication

• Bearings are typically self-lubricated by pumped fluid; external lubrication is not required.

Common Problems and Solutions

Advantages of CA Magnetic Drive Chemical Process Pump

1. Leak-Free Operation – Seal-less design eliminates fluid leakage risk.

2. Superior Corrosion Resistance – Stainless steel and optional fluoropolymer lining handle aggressive chemicals.

3. Durable and Reliable – Long operational life with minimal maintenance.

4. High Efficiency – Optimized impeller reduces energy consumption.

5. Versatile Applications – Chemical, pharmaceutical, food, semiconductor, cosmetic, and marine industries.

6. Safe and Hygienic – FDA and GMP compliant for food and pharmaceutical applications.

7. Compact and Modular Design – Simple installation, maintenance, and integration with pipelines.

The CA Magnetic Drive Chemical Process Pump is a reliable, durable, and versatile pump engineered for industries requiring leak-free, corrosion-resistant, and high-efficiency chemical transfer.